WPF 实现PLC数据采集

WPF 数据采集网关系统设计与实现

一、系统概述

本系统是一个基于 WPF 的数据采集网关,支持主流 PLC(可编程逻辑控制器)的数据采集,并将采集到的数据汇总存储到数据库中。系统采用模块化设计,具有良好的扩展性和可维护性。

二、系统架构

1. 整体架构

+-------------------+
|     WPF客户端      |  <-- 用户界面
+-------------------+
          |
          v
+-------------------+
|  数据采集服务      |  <-- 核心业务逻辑
+-------------------+
          |
          v
+-------------------+
|  PLC通信模块       |  <-- 支持多种PLC协议
+-------------------+
          |
          v
+-------------------+
|  数据库存储        |  <-- 数据持久化
+-------------------+

2. 技术选型

​前端界面​​:WPF(Windows Presentation Foundation)
​PLC通信​​:OPC UA/DA、Modbus TCP/RTU、S7协议等
​数据库​​:SQL Server/MySQL/PostgreSQL(根据需求选择)
​通信框架​​:.NET Core/.NET Framework + 第三方PLC库(如libnodave、NModbus等)

三、核心模块设计

1. PLC通信模块

1.1 支持的PLC类型及协议
PLC品牌 支持协议 实现方式
Siemens S7(S7Comm) 使用libnodave或S7.Net
Siemens OPC UA/DA 使用OPC基金会库
Mitsubishi MELSEC 使用MelsecNet
Omron SYSMAC 使用OmronPlc
Allen-Bradley ControlLogix 使用RSLinx
Modbus设备 Modbus TCP/RTU 使用NModbus
1.2 接口设计
// IPlcCommunication.cs
public interface IPlcCommunication
{
    bool Connect(string connectionString);
    void Disconnect();
    bool IsConnected { get; }
    
    // 读取数据
    Task<T> ReadAsync<T>(string address);
    Task<IEnumerable<T>> ReadMultipleAsync<T>(IEnumerable<string> addresses);
    
    // 写入数据
    Task<bool> WriteAsync<T>(string address, T value);
}
1.3 具体实现示例(Siemens S7)
// SiemensS7Plc.cs
using Snap7;
using System;
using System.Threading.Tasks;

public class SiemensS7Plc : IPlcCommunication
{
    private S7Client _client;
    
    public bool Connect(string connectionString)
    {
        // 解析连接字符串,格式如:"IP=192.168.0.1;Rack=0;Slot=1"
        var parameters = ParseConnectionString(connectionString);
        
        _client = new S7Client();
        int result = _client.ConnectTo(
            parameters["IP"], 
            Convert.ToInt32(parameters["Rack"]), 
            Convert.ToInt32(parameters["Slot"]));
            
        return result == 0; // 0表示成功
    }
    
    public async Task<bool> ReadBoolAsync(string address)
    {
        int dbNumber;
        int byteOffset;
        int bitOffset;
        
        ParseAddress(address, out dbNumber, out byteOffset, out bitOffset);
        
        int result = await Task.Run(() => 
            _client.DBRead(dbNumber, byteOffset, 1, out byte[] buffer));
            
        if (result != 0) return false;
        
        return (buffer[0] & (1 << bitOffset)) != 0;
    }
    
    // 其他读写方法实现...
}

2. 数据采集服务

2.1 核心功能

定时采集PLC数据
数据缓存与处理
异常处理与重试机制
数据格式转换

2.2 实现示例
// PlcDataCollector.cs
using System;
using System.Collections.Concurrent;
using System.Collections.Generic;
using System.Linq;
using System.Threading;
using System.Threading.Tasks;

public class PlcDataCollector : IDisposable
{
    private readonly List<IPlcCommunication> _plcs = new List<IPlcCommunication>();
    private readonly ConcurrentDictionary<string, object> _dataCache = new ConcurrentDictionary<string, object>();
    private readonly Timer _timer;
    private readonly int _collectionIntervalMs = 1000; // 默认1秒
    
    public event EventHandler<DataChangedEventArgs> DataChanged;
    
    public PlcDataCollector(IEnumerable<IPlcCommunication> plcs, int collectionIntervalMs = 1000)
    {
        _plcs.AddRange(plcs);
        _collectionIntervalMs = collectionIntervalMs;
        _timer = new Timer(CollectData, null, 0, _collectionIntervalMs);
    }
    
    private void CollectData(object state)
    {
        try
        {
            var newData = new Dictionary<string, object>();
            
            foreach (var plc in _plcs)
            {
                if (!plc.IsConnected) continue;
                
                // 示例:读取多个地址的数据
                var tags = new[] { "DB1.DBX0.0", "DB1.DBW2", "DB1.DBD4" };
                foreach (var tag in tags)
                {
                    try
                    {
                        // 根据数据类型调用不同的读取方法
                        if (tag.EndsWith("X")) // BOOL
                        {
                            var value = plc.ReadAsync<bool>(tag).Result;
                            newData[tag] = value;
                        }
                        else if (tag.EndsWith("W")) // INT
                        {
                            var value = plc.ReadAsync<int>(tag).Result;
                            newData[tag] = value;
                        }
                        else if (tag.EndsWith("D")) // REAL
                        {
                            var value = plc.ReadAsync<double>(tag).Result;
                            newData[tag] = value;
                        }
                    }
                    catch (Exception ex)
                    {
                        // 记录错误日志
                        LogError($"读取PLC数据失败: {tag}, 错误: {ex.Message}");
                    }
                }
            }
            
            // 更新缓存并触发事件
            foreach (var kvp in newData)
            {
                _dataCache[kvp.Key] = kvp.Value;
            }
            
            DataChanged?.Invoke(this, new DataChangedEventArgs(newData));
        }
        catch (Exception ex)
        {
            LogError($"数据采集失败: {ex.Message}");
        }
    }
    
    public object GetData(string address)
    {
        return _dataCache.TryGetValue(address, out var value) ? value : null;
    }
    
    public void Dispose()
    {
        _timer?.Change(Timeout.Infinite, 0);
        _timer?.Dispose();
        
        foreach (var plc in _plcs)
        {
            plc.Disconnect();
        }
    }
    
    // 日志记录方法...
}

3. 数据库存储模块

3.1 数据库设计
-- PLC数据表
CREATE TABLE PlcData (
    Id INT PRIMARY KEY IDENTITY(1,1),
    TagName NVARCHAR(100) NOT NULL,
    DataType NVARCHAR(50) NOT NULL,
    Value NVARCHAR(MAX) NOT NULL,
    Timestamp DATETIME DEFAULT GETDATE(),
    PlcId INT NOT NULL,
    FOREIGN KEY (PlcId) REFERENCES Plcs(Id)
);

-- PLC设备表
CREATE TABLE Plcs (
    Id INT PRIMARY KEY IDENTITY(1,1),
    Name NVARCHAR(100) NOT NULL,
    IpAddress NVARCHAR(50),
    Port INT,
    Protocol NVARCHAR(50),
    Description NVARCHAR(200)
);
3.2 数据持久化实现
// DatabaseService.cs
using Dapper;
using System;
using System.Collections.Generic;
using System.Data;
using System.Data.SqlClient;
using System.Linq;
using System.Threading.Tasks;

public class DatabaseService : IDisposable
{
    private readonly IDbConnection _db;
    
    public DatabaseService(string connectionString)
    {
        _db = new SqlConnection(connectionString);
    }
    
    public async Task SavePlcDataAsync(IEnumerable<PlcDataModel> dataList)
    {
        using (var transaction = _db.BeginTransaction())
        {
            try
            {
                var sql = @"
                    INSERT INTO PlcData (TagName, DataType, Value, Timestamp, PlcId)
                    VALUES (@TagName, @DataType, @Value, @Timestamp, @PlcId)";
                
                await _db.ExecuteAsync(sql, dataList, transaction);
                
                transaction.Commit();
            }
            catch
            {
                transaction.Rollback();
                throw;
            }
        }
    }
    
    public async Task<IEnumerable<PlcDataModel>> GetRecentDataAsync(int maxRecords = 1000)
    {
        return await _db.QueryAsync<PlcDataModel>(
            "SELECT TOP(@maxRecords) * FROM PlcData ORDER BY Timestamp DESC", 
            new { maxRecords });
    }
    
    public void Dispose()
    {
        _db?.Dispose();
    }
}

public class PlcDataModel
{
    public string TagName { get; set; }
    public string DataType { get; set; }
    public string Value { get; set; }
    public DateTime Timestamp { get; set; }
    public int PlcId { get; set; }
}

4. WPF 前端界面

4.1 主界面设计
<!-- MainWindow.xaml -->
<Window x:Class="PlcDataGateway.MainWindow"
        xmlns="http://schemas.microsoft.com/winfx/2006/xaml/presentation"
        xmlns:x="http://schemas.microsoft.com/winfx/2006/xaml"
        xmlns:d="http://schemas.microsoft.com/expression/blend/2008"
        xmlns:mc="http://schemas.openxmlformats.org/markup-compatibility/2006"
        xmlns:local="clr-namespace:PlcDataGateway"
        mc:Ignorable="d"
        Title="PLC数据采集网关" Height="600" Width="1000">
    <Grid>
        <Grid.RowDefinitions>
            <RowDefinition Height="Auto"/>
            <RowDefinition Height="*"/>
            <RowDefinition Height="Auto"/>
        </Grid.RowDefinitions>
        
        <!-- 工具栏 -->
        <ToolBarTray Grid.Row="0">
            <ToolBar>
                <Button Content="连接PLC" Command="{Binding ConnectCommand}"/>
                <Button Content="断开连接" Command="{Binding DisconnectCommand}"/>
                <Separator/>
                <Button Content="刷新数据" Command="{Binding RefreshDataCommand}"/>
                <Separator/>
                <ComboBox ItemsSource="{Binding PlcConnections}" 
                          SelectedItem="{Binding SelectedPlcConnection}"
                          DisplayMemberPath="Name"/>
            </ToolBar>
        </ToolBarTray>
        
        <!-- 数据显示区域 -->
        <TabControl Grid.Row="1">
            <TabItem Header="实时数据">
                <DataGrid ItemsSource="{Binding RealTimeData}" AutoGenerateColumns="False">
                    <DataGrid.Columns>
                        <DataGridTextColumn Header="标签" Binding="{Binding TagName}"/>
                        <DataGridTextColumn Header="值" Binding="{Binding Value}"/>
                        <DataGridTextColumn Header="数据类型" Binding="{Binding DataType}"/>
                        <DataGridTextColumn Header="时间戳" Binding="{Binding Timestamp, StringFormat='yyyy-MM-dd HH:mm:ss.fff'}"/>
                    </DataGrid.Columns>
                </DataGrid>
            </TabItem>
            
            <TabItem Header="历史数据">
                <Grid>
                    <Grid.ColumnDefinitions>
                        <ColumnDefinition Width="*"/>
                        <ColumnDefinition Width="*"/>
                    </Grid.ColumnDefinitions>
                    
                    <DataGrid Grid.Column="0" ItemsSource="{Binding HistoricalData}" 
                              AutoGenerateColumns="False">
                        <!-- 列定义同上 -->
                    </DataGrid>
                    
                    <StackPanel Grid.Column="1" VerticalAlignment="Top">
                        <DatePicker SelectedDate="{Binding HistoryStartDate}"/>
                        <DatePicker SelectedDate="{Binding HistoryEndDate}"/>
                        <Button Content="查询" Command="{Binding QueryHistoryCommand}"/>
                    </StackPanel>
                </Grid>
            </TabItem>
        </TabControl>
        
        <!-- 状态栏 -->
        <StatusBar Grid.Row="2">
            <StatusBarItem>
                <TextBlock Text="{Binding StatusMessage}"/>
            </StatusBarItem>
        </StatusBar>
    </Grid>
</Window>
4.2 ViewModel 实现
// MainViewModel.cs
using System;
using System.Collections.ObjectModel;
using System.ComponentModel;
using System.Linq;
using System.Runtime.CompilerServices;
using System.Threading.Tasks;
using System.Windows.Input;

public class MainViewModel : INotifyPropertyChanged
{
    private readonly PlcDataCollector _collector;
    private readonly DatabaseService _dbService;
    
    private string _statusMessage = "就绪";
    private ObservableCollection<RealTimeDataItem> _realTimeData;
    private ObservableCollection<HistoricalDataItem> _historicalData;
    private PlcConnection _selectedPlcConnection;
    private DateTime? _historyStartDate;
    private DateTime? _historyEndDate;
    
    public event PropertyChangedEventHandler PropertyChanged;
    
    public ICommand ConnectCommand { get; }
    public ICommand DisconnectCommand { get; }
    public ICommand RefreshDataCommand { get; }
    public ICommand QueryHistoryCommand { get; }
    
    public ObservableCollection<PlcConnection> PlcConnections { get; } = 
        new ObservableCollection<PlcConnection>();
    
    public string StatusMessage
    {
        get => _statusMessage;
        set
        {
            _statusMessage = value;
            OnPropertyChanged();
        }
    }
    
    public ObservableCollection<RealTimeDataItem> RealTimeData
    {
        get => _realTimeData;
        set
        {
            _realTimeData = value;
            OnPropertyChanged();
        }
    }
    
    public ObservableCollection<HistoricalDataItem> HistoricalData
    {
        get => _historicalData;
        set
        {
            _historicalData = value;
            OnPropertyChanged();
        }
    }
    
    public PlcConnection SelectedPlcConnection
    {
        get => _selectedPlcConnection;
        set
        {
            _selectedPlcConnection = value;
            OnPropertyChanged();
        }
    }
    
    public DateTime? HistoryStartDate
    {
        get => _historyStartDate;
        set
        {
            _historyStartDate = value;
            OnPropertyChanged();
        }
    }
    
    public DateTime? HistoryEndDate
    {
        get => _historyEndDate;
        set
        {
            _historyEndDate = value;
            OnPropertyChanged();
        }
    }
    
    public MainViewModel()
    {
        // 初始化数据收集器
        _collector = new PlcDataCollector(new[] { /* PLC实例 */ }, 1000);
        _collector.DataChanged += OnDataChanged;
        
        // 初始化数据库服务
        _dbService = new DatabaseService("YourConnectionString");
        
        // 初始化命令
        ConnectCommand = new RelayCommand(ConnectPlc);
        DisconnectCommand = new RelayCommand(DisconnectPlc, () => _collector.IsRunning);
        RefreshDataCommand = new RelayCommand(RefreshData);
        QueryHistoryCommand = new RelayCommand(QueryHistoryData);
        
        // 加载PLC连接配置
        LoadPlcConnections();
    }
    
    private void OnDataChanged(object sender, DataChangedEventArgs e)
    {
        // 更新实时数据显示
        Task.Run(() =>
        {
            var newData = e.ChangedData.Select(d => new RealTimeDataItem
            {
                TagName = d.Key,
                Value = d.Value.ToString(),
                DataType = GetDataTypeName(d.Value.GetType()),
                Timestamp = DateTime.Now
            }).ToList();
            
            Application.Current.Dispatcher.Invoke(() =>
            {
                if (RealTimeData == null)
                {
                    RealTimeData = new ObservableCollection<RealTimeDataItem>();
                }
                
                foreach (var item in newData)
                {
                    var existing = RealTimeData.FirstOrDefault(d => d.TagName == item.TagName);
                    if (existing != null)
                    {
                        existing.Value = item.Value;
                        existing.DataType = item.DataType;
                        existing.Timestamp = item.Timestamp;
                    }
                    else
                    {
                        RealTimeData.Add(item);
                    }
                }
                
                // 限制显示的数据量
                if (RealTimeData.Count > 1000)
                {
                    RealTimeData.RemoveRange(0, RealTimeData.Count - 1000);
                }
            });
        });
    }
    
    private async void ConnectPlc()
    {
        try
        {
            StatusMessage = "正在连接PLC...";
            
            // 连接选定的PLC
            if (SelectedPlcConnection != null)
            {
                var plc = CreatePlcInstance(SelectedPlcConnection);
                await plc.ConnectAsync();
                
                // 添加到数据收集器
                _collector.AddPlc(plc);
            }
            
            StatusMessage = "PLC连接成功";
        }
        catch (Exception ex)
        {
            StatusMessage = $"连接失败: {ex.Message}";
        }
    }
    
    private async void DisconnectPlc()
    {
        try
        {
            StatusMessage = "正在断开PLC连接...";
            
            if (SelectedPlcConnection != null)
            {
                var plc = _collector.Plcs.FirstOrDefault(p => 
                    p.ConnectionName == SelectedPlcConnection.Name);
                
                if (plc != null)
                {
                    _collector.RemovePlc(plc);
                    await plc.DisconnectAsync();
                }
            }
            
            StatusMessage = "PLC已断开连接";
        }
        catch (Exception ex)
        {
            StatusMessage = $"断开连接失败: {ex.Message}";
        }
    }
    
    private async void RefreshData()
    {
        try
        {
            StatusMessage = "正在刷新数据...";
            // 触发数据收集器立即采集一次数据
            _collector.ForceCollection();
            StatusMessage = "数据刷新完成";
        }
        catch (Exception ex)
        {
            StatusMessage = $"刷新失败: {ex.Message}";
        }
    }
    
    private async void QueryHistoryData()
    {
        try
        {
            StatusMessage = "正在查询历史数据...";
            
            var startDate = HistoryStartDate ?? DateTime.Today.AddDays(-1);
            var endDate = HistoryEndDate ?? DateTime.Now;
            
            var historyData = await _dbService.GetHistoricalDataAsync(
                SelectedPlcConnection?.Name, 
                startDate, 
                endDate);
            
            Application.Current.Dispatcher.Invoke(() =>
            {
                HistoricalData = new ObservableCollection<HistoricalDataItem>(historyData);
            });
            
            StatusMessage = $"查询完成,共{historyData.Count}条记录";
        }
        catch (Exception ex)
        {
            StatusMessage = $"查询失败: {ex.Message}";
        }
    }
    
    private void LoadPlcConnections()
    {
        // 从配置文件或数据库加载PLC连接配置
        PlcConnections.Add(new PlcConnection
        {
            Name = "Siemens S7-1200",
            IpAddress = "192.168.0.1",
            Port = 102,
            Protocol = "S7"
        });
        
        PlcConnections.Add(new PlcConnection
        {
            Name = "Modbus RTU Device",
            IpAddress = "COM3",
            BaudRate = 9600,
            Protocol = "ModbusRTU"
        });
        
        // 更多连接配置...
    }
    
    private string GetDataTypeName(Type type)
    {
        if (type == typeof(bool)) return "BOOL";
        if (type == typeof(int)) return "INT";
        if (type == typeof(double)) return "REAL";
        if (type == typeof(string)) return "STRING";
        return type.Name;
    }
    
    protected void OnPropertyChanged([CallerMemberName] string propertyName = null)
    {
        PropertyChanged?.Invoke(this, new PropertyChangedEventArgs(propertyName));
    }
}

// 数据模型类
public class RealTimeDataItem
{
    public string TagName { get; set; }
    public string Value { get; set; }
    public string DataType { get; set; }
    public DateTime Timestamp { get; set; }
}

public class HistoricalDataItem : RealTimeDataItem
{
    public string PlcName { get; set; }
    public int? BatchId { get; set; }
}

// PLC连接配置类
public class PlcConnection
{
    public string Name { get; set; }
    public string IpAddress { get; set; }
    public int? Port { get; set; }
    public string Protocol { get; set; }
    public string ComPort { get; set; }
    public int? BaudRate { get; set; }
    // 其他连接参数...
}

五、关键技术实现细节

1. 多协议支持实现

// PlcFactory.cs
public static class PlcFactory
{
    public static IPlcCommunication CreatePlcInstance(PlcConnection config)
    {
        switch (config.Protocol.ToUpper())
        {
            case "S7":
                return new SiemensS7Plc(config.IpAddress, config.Port.Value);
            case "MODBUS_RTU":
                return new ModbusRtuPlc(config.ComPort, config.BaudRate.Value);
            case "MODBUS_TCP":
                return new ModbusTcpPlc(config.IpAddress, config.Port ?? 502);
            // 更多协议...
            default:
                throw new NotSupportedException($"不支持的PLC协议: {config.Protocol}");
        }
    }
}

// SiemensS7Plc.cs (简化示例)
public class SiemensS7Plc : IPlcCommunication
{
    private S7Client _client;
    
    public SiemensS7Plc(string ipAddress, int rackSlot)
    {
        // 解析Rack和Slot
        var parts = rackSlot.ToString().Split('/');
        int rack = int.Parse(parts[0]);
        int slot = int.Parse(parts[1]);
        
        _client = new S7Client();
    }
    
    public bool Connect()
    {
        int result = _client.ConnectTo("192.168.0.1", 0, 1); // 示例参数
        return result == 0;
    }
    
    // 其他方法实现...
}

2. 数据缓存与更新机制

// PlcDataCache.cs
public class PlcDataCache
{
    private readonly ConcurrentDictionary<string, CacheItem> _cache = 
        new ConcurrentDictionary<string, CacheItem>();
    
    private readonly TimeSpan _expirationTime = TimeSpan.FromMinutes(5);
    
    public bool TryGetValue(string key, out object value)
    {
        if (_cache.TryGetValue(key, out var item) && !item.IsExpired)
        {
            value = item.Value;
            return true;
        }
        
        value = null;
        return false;
    }
    
    public void SetValue(string key, object value)
    {
        _cache[key] = new CacheItem(value, DateTime.Now.Add(_expirationTime));
    }
    
    public void RemoveExpiredItems()
    {
        var expiredKeys = _cache.Where(kvp => kvp.Value.IsExpired)
                               .Select(kvp => kvp.Key)
                               .ToList();
                               
        foreach (var key in expiredKeys)
        {
            _cache.TryRemove(key, out _);
        }
    }
    
    private class CacheItem
    {
        public object Value { get; }
        public DateTime ExpirationTime { get; }
        
        public CacheItem(object value, DateTime expirationTime)
        {
            Value = value;
            ExpirationTime = expirationTime;
        }
        
        public bool IsExpired => DateTime.Now >= ExpirationTime;
    }
}

3. 异常处理与重试机制

// RetryHelper.cs
public static class RetryHelper
{
    public static async Task<T> ExecuteWithRetryAsync<T>(
        Func<Task<T>> action, 
        int maxRetries = 3, 
        TimeSpan delay = default)
    {
        delay = delay == default ? TimeSpan.FromSeconds(1) : delay;
        
        for (int attempt = 0; attempt < maxRetries; attempt++)
        {
            try
            {
                return await action();
            }
            catch (Exception ex) when (attempt < maxRetries - 1)
            {
                // 记录错误日志
                LogError($"尝试 {attempt + 1}/{maxRetries} 失败: {ex.Message}");
                
                if (attempt < maxRetries - 1)
                {
                    await Task.Delay(delay);
                    delay = delay.Add(TimeSpan.FromSeconds(1)); // 指数退避
                }
            }
        }
        
        throw new Exception($"操作失败,已达到最大重试次数 {maxRetries}");
    }
}

// 在Plc通信中使用
public async Task<bool> ReadBoolWithRetryAsync(string address)
{
    return await RetryHelper.ExecuteWithRetryAsync(async () => 
    {
        return await ReadBoolAsync(address);
    }, maxRetries: 3, delay: TimeSpan.FromSeconds(1));
}

六、部署与运行

1. 部署方案

​单机部署​​:

安装.NET运行时环境
配置数据库连接
直接运行WPF应用程序

​网络部署​​:

配置PLC网络访问权限
设置数据库服务器访问
可能需要配置防火墙规则

​容器化部署​​(可选):

使用Docker容器化WPF应用(需特殊处理)
或者将核心服务分离为后台服务,WPF仅作为客户端

2. 配置文件示例

<!-- App.config -->
<configuration>
  <connectionStrings>
    <add name="PlcGatewayDB" 
         connectionString="Server=.;Database=PlcGateway;User Id=user;Password=pass;" 
         providerName="System.Data.SqlClient"/>
  </connectionStrings>
  
  <appSettings>
    <add key="DataCollectionInterval" value="1000"/>
    <add key="MaxCacheSize" value="10000"/>
    <add key="RetryAttempts" value="3"/>
  </appSettings>
</configuration>

3. 日志配置

// 使用NLog配置日志
public static class LoggerConfig
{
    public static void Configure()
    {
        var config = new NLog.Config.LoggingConfiguration();
        
        // 控制台输出
        var consoleTarget = new NLog.Targets.ConsoleTarget("console");
        config.AddRule(LogLevel.Debug, LogLevel.Fatal, consoleTarget);
        
        // 文件输出
        var fileTarget = new NLog.Targets.FileTarget("file") { 
            FileName = "logs/plc_gateway.log",
            ArchiveFileName = "logs/archives/plc_gateway.{#}.log",
            ArchiveNumbering = NLog.Targets.ArchiveNumberingMode.DateAndSequence,
            ArchiveAboveSize = 1024 * 1024 * 10 // 10MB
        };
        config.AddRule(LogLevel.Info, LogLevel.Fatal, fileTarget);
        
        NLog.LogManager.Configuration = config;
    }
}

七、性能优化建议

​批量采集​​:

合并多个PLC读取请求为批量操作
减少网络往返次数

​异步处理​​:

所有IO操作使用异步模式
避免UI线程阻塞

​数据压缩​​:

对历史数据进行压缩存储
减少数据库空间占用

​缓存策略​​:

实现多级缓存(内存+磁盘)
设置合理的过期时间

​连接池​​:

对频繁访问的PLC设备维护连接池
减少连接建立开销

八、扩展功能建议

​报警系统​​:

配置报警阈值
实现报警通知(邮件、短信、消息队列)

​可视化监控​​:

添加实时趋势图
实现历史数据曲线展示

​权限管理​​:

用户角色与权限控制
操作审计日志

​API接口​​:

提供RESTful API
支持第三方系统集成

​移动端支持​​:

开发配套的移动应用
实现远程监控功能

九、常见问题解决

​PLC连接不稳定​​:

检查网络连接质量
增加重连机制
实现心跳检测

​数据采集延迟​​:

优化采集间隔设置
使用高性能PLC通信库
考虑边缘计算设备

​数据库写入瓶颈​​:

批量插入代替单条插入
使用存储过程提高效率
考虑NoSQL数据库作为补充

​内存泄漏​​:

确保释放所有COM对象
使用内存分析工具检测泄漏点
定期重启服务

十、总结

本文详细介绍了基于WPF的PLC数据采集网关系统的设计与实现,涵盖了从架构设计到具体实现的各个方面。系统采用模块化设计,支持多种PLC协议,具备良好的扩展性和稳定性。通过合理的性能优化和功能扩展,可以满足工业自动化领域的数据采集需求。

实际开发中,建议:

先实现核心功能,再逐步扩展
编写全面的单元测试和集成测试
考虑使用依赖注入框架管理组件
实现完善的错误处理和恢复机制
定期进行性能测试和优化

随着工业物联网的发展,此类数据采集网关系统将发挥越来越重要的作用,为工业数字化转型提供坚实的基础支撑。

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